ESG200 Diamond Wire Saw Cutting Machine
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Description
ESG200-Diamond Wire Cutting/Endless Diamond Wire Loop Saw Machine/Diamond Wire Saw Cutting Machine
Brief Introduction
ESG200-2T produced by Zhengzhou Ensoll Tools,known as endless diamond wire cutting machine(Gantry type), uses diamond wire loop as cutting tool.The machine has a rotary head which cando rotary cuts.The linear speed is 3 to 4 times of traditional wire cutting. Its cutting speed is fast and has very simpleoperation and small machine size.The cutting equipment is suitable to cut almost all kinds of material such as glass, rock, jade, silicon,ceramics and so on, especially for cutting high-value hard brittle materials .
(If you need a rotation axis, we can customize and upgrade it for customers to add a rotation axis, in order to achieve rotation cutting function!)
Product Features
1.Vertical cutting method
2.The machine body is waterproof which can do wet cut.
3.The tensioning system adopts adaptive tensioning system, there is no need to make tension force calculation.
4.Location Memory:
This machine is equipped with a Location Memory function, which automatically records the current cutting position in the event of an abnormal interruption. This allows for easy recovery and continuation of the cutting process.
This function is enabled by default.
5.Function Logic:
① Default on
The position memory function is enabled by default at the factory. Users can manually disable it in the setting page if needed.
② Automatic Position Recording During Abnormal Interruptions
If an abnormal event occurs during operation (such as power outage or emergency stop), the system will automatically record the current position as a memory point (point B), which will be used for resuming the cutting process.
③ Resuming After Restarting
After restarting the machine, clicking the “Auto” button will cause the diamond wire to return first to the previously set work origin (Point A) at fast automatic speed, and then move to the memory point (Point B) to resume cutting from here.
④ Handing Multiple Interruptions
If another interruption occurs before reaching the memory point (B), the system will retain Point B as the valid memory point.
However, if the wire has moved past the Point B and another interruption occurs at a new position (e.g., Point D), the system will update the memory point to Point D, ensuring the next resume point is accurate.
⑤ Behavior After Normal Completion
If the cutting task completes normally and the working origin is not reset, the system will continue to use the previously set working origin (point A) for the next automatic cutting process.
Users can also perform a reset operation in the system to clear the wheel groove runtime and reset it to zero, making it easier to manage maintenance records.
Notes:
① The runtime of the guide wheels and diamond wire is counted from the moment the wheels start rotating and the wire begins moving. The total machine runtime is calculated from the moment the machine is powered on.
② Do not perform the reset operation while the guide wheels or diamond wire are running. Please ensure the machine is in a stopped state before resetting, to maintain data accuracy and system stability.
Parameter
| Machine Size | 803*683*1610mm(L*W*H) |
| Machine Weight | 300Kg |
| Electric | 220V |
| Power | 1KW |
| Motor Speed | 2800RPM |
| Positioning Accuracy | ±0.03mm |
| Wire Length | 1580mm |
| Max Linear Speed | 32m/s |
| Loading Table Size | 250*300mm |
| Max. Workpiece Weight | 60Kg |
| Feed Length | 200*200mm(Y*Z axis) |
| Cutting Thickness | 0.1-200mm adjustable |
| Max Cutting Size | 200*200*200mm(L*W*H) |
| Programmable Controllers(PLC) | SIEMENS |
| Feed Method | Stepping |
| Water Tank Size | 680*610*540mm(150L) |
Application of ESG200-2T
For the cutting of precious materials such as emerald,crystal,emerald,malachite,meteorite.The cutting kerf is small and the cutting speed is fast.It is suitable for the processing of various bracelets,pendants and ring noodles.
NdFeB,ferrite,samarium cobalt,alnico and other metal and non-metallic magnetic materials processing,the equipment has high safety,simple operation,large single cutting volume,whoes effiency is several times that of ID saw.
The cutting speed of crystal materials such as optical glass is fast, and the cutting surface is smooth and flat, replacing grinding with cutting!
Universities,enterprises,research institutes that need to cut a large number of new materials.This is a small equipment with fast cutting speed,high cutting precision,and low material loss.
In addition, our cutting equipment can also be used for cutting Various metal and non-metallic composite materials, glass, rock, jade, monocrystalline silicon, silicon carbide, ceramics Epoxy board and other materials, especially suitable for cutting high priced and easily broken high hard brittle materials!If you have material cutting needs, you can contact us!
Accessory
Guiding wheels——This Rubber Coated wheel /pulley is made for endless diamond wire saw.There are some stock model and we can also provide customized spec .The Rubber Coated wheel have several wire grooves which increase the wheel’s life time.normally there are 3 wire grooves.
We can provide all part of endless wire saw machine to support machinery company build machines including endless cutting wire ,bearing,fiangeand so on.
Diamond Wire Loop——Diamond wire loop is a kind of flexibility cutting tool, Coating diamond crystals onto the steel wire surface, mainly used for cutting hard and brittle materials, such as: sapphire, ceramic, stone, silicon, etc.
Share your material, cutting size, and target accuracy with Ensoll. Our engineers will recommend the suitable diamond wire saw solution.