ニュース

ガラスチューブの精密スライス(ダイヤモンドワイヤーループ使用): 3 mm断面試験データ

要約: This report documents a precision straight-slicing trial on glass tube supplied by a European customer. The workpiece was a tube of 12 mm outside diameter and 104 mm length, sliced into sections 3 mm long on an ESO-GM diamond wire loop cutting machine, with cutting oil as the cooling medium and a fully coated diamond wire. Across five sections the measured results came out at total thickness variation (TTV) 0.004-0.028 ミリメートル, thickness tolerance ±0.026 mm against a 3.000 mm nominal, surface roughness Ra...

光学ガラスの精密スライス(ダイヤモンドワイヤーループ使用): 30.5 mm棒材試験データ

要約: This application report covers a high-precision straight-slicing test on optical glass supplied by a European customer. The workpiece was a rod of 30.5 mm diameter, cut into sections 15 mm long on an ESO-GM gantry diamond wire loop cutting machine, with cutting oil as the cooling medium and a fully coated diamond wire. Measured results across three sections: total thickness variation (TTV) 0.003-0.008 ミリメートル, thickness tolerance ±0.141 mm against a 15.000 mm nominal, surface roughness Ra 0.58-1.06 マイクロメートル, and maximum edge chipping 4.9-6.2 μm....

BG38ガラスシートのスライス(ダイヤモンドワイヤーループ使用): 5 mm試験データ

要約: This application report documents a high-precision straight-slicing test on BG38 glass sheet supplied by a European customer. The workpiece measured 86 mm x 60 mm x 1 mm and was cut into strips of 5 mm x 60 mm x 1 mm on an ESO-GM gantry diamond wire loop cutting machine, using cutting oil as the cooling medium and a fully coated diamond wire. Measured results: total thickness variation (TTV) 0.003-0.020 ミリメートル (average 0.014 ミリメートル), thickness tolerance ±0.027 mm, surface roughness Ra 0.63-0.76...

薄片でのTTVの測定方法: 九点法

要約: 全厚さ変動 (TTV) 精密スライス加工で最もよく引用される単一の数値, and the easiest one to measure badly. This guide documents the nine-point grid dual-probe method used in Ensoll's slicing tests for PEEK そして PMI foam cut with a ダイヤモンドワイヤーループ: how the sample is prepared, how it is held, where the nine points sit, how TTV is calculated from them, and which errors produce a plausible but wrong number. Key TakeawaysTTV = Tmax - Tmin...

PEEK対PMIフォーム: ダイヤモンドワイヤー切断比較

要約: PEEK and PMI foam sit at opposite ends of the material spectrum that a ダイヤモンドワイヤーループ has to handle - one is a dense, tough thermoplastic, the other a low-density cellular structural foam. This comparison sets Ensoll's two published slicing tests side by side: a 200 mm x 60 mm x 60 mm PEEK block cut into 6.5 mm slices with cutting fluid, and four 400 mm x 400 mm PMI foam slices cut to 0.8 mm dry. It compares the...

PMIフォーム切断パラメータ: ダイヤモンドワイヤーループ設定参照

要約: This reference sheet lists the process window validated in Ensoll's PMI (polymethacrylimide) structural foam slicing test on an ESH600-4T horizontal diamond wire saw machine: a 0.60 x 3460 mm fully coated ダイヤモンドワイヤーループ, 100 mm/min wire travel speed, 145 N wire tension, 25 m/s wire speed, 60 s wire-bow tensioning time, 17 N·m cutting load and 400 mm cutting width, with dry cutting. It explains what each parameter does on a cellular foam, which way to move it when a defect...

ダイヤモンドワイヤーループでPMIフォームを切断: 0.8 mm精密スライス試験

要約: This application report documents a precision straight-slicing test on PMI (polymethacrylimide) structural foam supplied by a European customer. Four slices measuring 400 mm x 400 mm x 0.8 mm were produced on an ESH600-4T horizontal ダイヤモンドワイヤーループ cutting machine using dry cutting and a fully coated diamond wire. Measured results: total thickness variation (TTV) 0.013-0.050 ミリメートル (average 0.036 ミリメートル), thickness tolerance +/-0.043 ミリメートル, surface roughness Ra 0.68-0.82 um, and maximum edge chipping 5.5-7.1 um. Matching machine structure, cutting method and process parameters...

ダイヤモンドワイヤーループによるPEEKの切断: 精密スライス試験

要約: This article presents a precision slicing test on PEEK (polyether ether ketone) using a ダイヤモンドワイヤーループ. The workpiece was a 200 mm × 60 mm × 60 mm PEEK block provided by European customer H, sliced into 6.5 mm-thick pieces on an Ensoll ESO-GM gantry-type diamond wire loop cutting machine. We report the equipment and wire selection, cutting parameters, cooling strategy, and quantitative quality metrics including Total Thickness Variation (TTV), thickness tolerance, 表面粗さ (Ra), and edge...