A diamond wire loop saw cuts with a continuous diamond-coated wire running over tensioned pulleys — the diamonds act as the abrasive, producing smooth, 材料ロスを最小限に抑えたクリーンなカット.
The process suits every magnet family: フェライト, ネオジム, SmCo, Alnico, flexible magnets and other rare-earth grades.
Its value for magnet fabrication rests on five pillars: precision shaping, efficient material utilization, design customization, batch-to-batch consistency and expanded manufacturing capability.
Because the wire removes material gradually instead of shearing it, even intricate contours and tight tolerances are achievable on the hardest permanent magnets.
A continuous loop of diamond-coated wire is threaded over pulleys, tensioned and driven at speed. The diamond grains on the wire act as abrasive particles that gradually grind through the magnet, producing smooth cuts with very little kerf loss — even on the hardest rare-earth grades.
What types of magnets can a wire loop saw cut?
All major families: フェライト (セラミック) magnets, ネオジム (NdFeB), サマリウムコバルト (SmCo), Alnico, flexible rubber-bonded magnets and other rare-earth magnets. Only wire grit and cutting parameters change between materials.
Why is wire loop cutting better than blades for shaping magnets?
The thin wire removes material by gradual abrasion rather than shearing, so there is no edge fracture and kerf loss is minimal. It also follows programmed contours, enabling intricate shapes and tight tolerances that rigid blades cannot produce.
Does wire loop cutting keep magnet quality consistent across a batch?
はい. The cutting action is uniform along the loop and CNC-controlled, so every part in a production batch gets the same dimensions and edge quality — which keeps magnetic properties and structural integrity consistent part to part.
紹介: Revolutionizing Optical Crystal Processing
In the precision-driven world of optical manufacturing, the quality of crystal cutting directly impacts the performance... 続きを読む
